- Safeguard Analytics
- SA-5025-CH4
Model SA-5100-CH4
High Sensitivity Methane Detection
(Captive NDIR Open Path)

Features
- Non-Dispersed Infrared Sensors
- Detection range 0-5000 PPM
- Minimum detectable limit of 25 PPM
- Does not require periodic calibration
- Class I; Division 1 Hazardous Location
Safeguard Analytics Model SA-5100-CH4 is an infrared based gas sensor designed to continuously detect and monitor combustible hydrocarbon gases in ambient air. Hydrocarbon gases are detected and measured using the Non-Dispersive Infrared Radiation absorbance technique as a source signal.
SA-5025 infrared gas detection sensors consist of a light source and a dual channel pyro-electric detector mounted in a common optical chamber with an external retroflector to provide an open gas sensing chamber. Each dual channel detector is fitted with two optical filters. One channel function is as a reference detector and is fitted with a filter where there are no particular gas absorbance lines. The other channel functions as an active detector and is fitted with a filter that lets through IR light in the wavelength of the target gases – Hydrocarbons typically absorb in the 3.25-3.4 micron. As gas enters the optical chamber less of the source radiation reaches the active detector while the reference detector is unchanged. This differential in light reaching the pyro-electric detectors is the measurement signal.
Each SA-5025 is calibrated at the factory and needs no routine field calibration. It requires only a periodic bump test and cleaning of the windows. Re-zeroing to ensure dependable performance is easily accomplished through the MODBUS serial connection.
Principle of Operation


Certifications (Pending)
Class I; Division 1; Groups BCD
Class I; Zone 1, Group IIB+H2
Fail Safe Diagnostics
Faults Monitored
Detector • Input Voltage • Zero Drift • Signal Loop • Processor Memory
Performance Diagnostics
Zero Stability • Span Drift • Response Time • Signal Stability • Sensor Life • Clearing
System Specifications
Detector Types
Non-Dispersive Infrared (NDIR) HC absorption
Range of Sensitivity
0-5000 ppm CH4
Minimum Detectable Limit
100 ppm ± 25 ppm
Detection Method
Diffusion captive open path optical chamber
Warranty
2 Years
User Interface Options
User interface
Magnetic Wand and Safeguard Analytics portable user interface kit (PN 909-80005)
Optional Digital Display
MODBUS Master and data logger
OpCheck Performance Diagnostics
Zero Stability
Response Time
Span Drift
Signal Stability
Signal Strength
Environmental Specifications
Temperature Range
-40°F to +158°F, -40°C to +70°C
Humidity Range
Typical 15 – 95% non-condensing
Mechanical Specifications
Enclosure Material
Electropolished 316 stainless steel
Dimensions
7.50″ L, 3.4″ OD; 187mm L, 86.5mm OD
Dimensions With XP Junction Box
12.5″ W, 4,74″ H, 5″ D; 305mm W, 120mm H, 127 mm D
Electrical Specifications
Input Voltage
10-30 VDC, Nominal 24VDC
Optional 110/220 VAC Module
Power Consumption
Gas Measurement Module 400 milliwatts
With color local display ~2.5 watts
Serial Output
Modbus RTU 9600 bps
Optional Local Alarm Relays
Alarm Level 1, 2 + Fault
Form “C” Contacts 2A
Area Classification
Flame Proof
Class I; Division 1; Groups BCD
Class I; Zone I; Group IIB +H2
* Specifications subject to change without notice
Response Factor Data ** Methane 1.0
Gas
RFD
Acetic Acid
.38
Acetone
.38
Benzene
1.07
n-Butane
2.39
Cyclopentane
.98
Cyclopropane
1.00
Decane
1.00
Gas
RFD
Diesel
.41
Ethane
.38
Ethylene
.38
Ethyl Benzene
1.07
Ethylene Oxide
2.39
n-Heptane
.98
n-Hexane
1.00
Gas
RFD
Methane
1.00
Methanol
.41
n-Nonane
1.53
n-Octane
1.34
n-Pentane
.77
Propane
.63
Iso-Propyl Alcohol
.54
Gas
RFD
Propylene
.80
Toluene
1.00
Vinyl Acetate
1.43
Xylene
1.00
**Unless specified otherwise Model SA‐5100‐CH4 HC sensors are calibrated to a methane response factor. Refer to the product guide to order sensors calibrated
for other hydrocarbon detection applications.
- Non Dispersed Infrared (Combustible Hydrocarbons)
- Safeguard Analytics warrants each new SA-5100-CH4 to be free from defects in material and workmanship for a period of (2) years from the date of shipment to the original purchaser.
- Safeguard Analytics warrants each new sensor to be free from defects in material and workmanship under intended normal use. The warranty period varies by gas. See the Product Data Sheet for each gas for details.
- All warranties are FOB the Safeguard Analytics factory located in the Woodlands, Texas, USA.
- Upon examination by Safeguard Analytics, if a purchased item is found to be defective it will be repaired or replaced at no charge. Safeguard Analytics’ WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the item shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of Safeguard Analytics’ control. Components which wear are not warranted.
909-00001 Magnetic Programmer
909-10004 Local Alarm Relay-Modbus Module